How to Cut Plywood in 8 Easy Steps?

Cutting plywood is an essential skill if you want to work on home improvement projects. It’s not hard, but it requires the right tools and a little practice.

When you’re done cutting plywood, you’ll be able to make your own custom furniture and cabinets without having to rely on other people or expensive stores. And let me tell you: nothing feels better than creating something with your own two hands!

1. Measure and Mark the Plywood

It is important to measure and mark before you start to cut plywood. Start by measuring the length and width of your piece of plywood. Then, use a carpenter’s square to ensure that each corner is 90 degrees so that it will be cut perfectly square.

If you’re using a circular saw or jigsaw, draw lines on all four sides at once; if you’re using a handsaw or mitre saw, draw one line at a time as shown above. Finally make sure that there are no gaps between boards when they are installed!

2. Make a Guide and Clamp It to the Worktable

The second step is to make a guide. To do this, you will need a straightedge (a ruler or piece of wood that’s exactly as long as your plywood sheet) and a clamp. Once you have these items, place the ruler next to your plywood sheet so that one end touches its edge.

Then use the clamp to secure it in place on top of your work table. This way, when you cut along this line with your blade later on, you’ll know exactly where to put it so as not to cut into anything other than what should be cut through—your board!

3. Secure the Plywood on the Worktable

Once all of your plywood pieces are cut, it’s time to secure them to the worktable.

You should use clamps with wide jaws that fit over the plywood and narrow jaws that fit over the saw blade. Make sure both clamps are securely tightened before proceeding.

4. Cut Along the Guide Using a Circular Saw

For MDF cut to size with a circular saw, set the blade depth to the thickness of your plywood. Then place your guide on top of the plywood and align it with your mark. You will want to completely cover up the guide or you won’t be able to see where you are cutting.

Once you have everything in place, start cutting along one side of your line using a slow and steady pace on a low speed setting as this will help prevent splintering or chipping which can happen if you push too hard against the material at high speeds.

5. Adjust the Blade Height of the Saw

The blade height of the saw should be set to match the thickness of the plywood.

If you cut too deep, you will splinter the wood. If you cut too shallowly, you will leave a rough edge. Using a blade guide can help with setting your blade height correctly:

  • First, clamp down your workpiece to your table saw’s fence (the rail that holds up the wood). Make sure it is held tightly against the fence so that it doesn’t move at all during operation.
  • Then place your mitre gauge directly on top of this piece and lock it into position bytightening down its clamp screw or wing nut until there is no movement between them.
  • Next, adjust this gauge so that its tip aligns perfectly with one end of your layout line (this will allow for accurate cuts).

6. Cut Away from You

After placing the plywood on the table saw, you should make sure that the blade is at a 45-degree angle to the centre of your cut.

The blade will then be positioned in such a way that when you push it into the plywood, it cuts away from you instead of towards yourself. It’s important not to turn your saw on until all parts of your body are safely outside of its reach.

Once you have ensured this, place one hand over top or below where you plan on making your first cut and use it as leverage so that when you start pushing down on your saw’s handle/lever, nothing happens until after everything has been set up properly (and no sparks fly).

7. Repeat for the Rest of Your Cuts

Once you have made one cut along each of your guidelines, repeat steps 4-6 to make similar cuts in the remaining pieces.

It’s important to follow all safety instructions and wear any necessary personal protective equipment before cutting. Take your time and be careful while working with power tools; they can cause serious injury if used improperly or carelessly.

8. Cut the Small Pieces with a Jigsaw

If you’re working on a project that requires a lot of plywood, you can use a jigsaw to cut it down into smaller pieces. This is especially useful if you need to make several copies of your design for different projects or for more than one person.

To do this, simply clamp the board down securely and start cutting away at the area where you want your cuts to be made. Be sure not to apply too much pressure on your work surface when doing this because it could cause splinters or other damaging problems for yourself later on down the road!

Once you have cut plywood once, you will find it is easy to do!

You can use a circular saw, jigsaw or table saw to make your cuts. If you are using a circular saw, use a speed square to help you make straight cuts.

You can also mark the plywood with a ruler and then clamp it down for easy cutting. Alternatively, if you need to make straight cuts quickly and accurately, use a guide that is designed for this purpose.


Now that you know how to cut plywood, it’s time to put your new skills to use. Get out there and start cutting! Take care of your tools by making sure they are sharp and clean.

A dull blade will cause slow cuts and messy cuts, while a clean blade will make quality cuts with ease. It is also important to keep them oiled so they don’t rust over time. Your woodworking experience will improve as well if you take care of your tools well. Happy chopping!

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